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More information about Step up and step down transformers

Equality of voltage and current between the primary and secondary sides of a transformer, however, is not the standard for all transformers. If the inductances of the two windings are not equal, something exciting happens:

                         transformer   
                         v1  1  0  ac  10  sin
                         rbogus1  1  2  1e-12       
                         rbogus2  5  0  9e12
                         l1  2  0  10000    
                         l2  3  5  100      
                         k  l1  l2  0.999   
                         vi1  3  4  ac  0    
                         rload  4  5  1k    
                         .ac  lin  1  60  60 
                         .print  ac  v(2,0)  i(v1)  
                         .print  ac  v(3,5)  i(vi1) 
                         .end    
                         
                              freq           v(2)       i(v1)       
                              6.000E+01      1.000E+01     9.975E-05    Primary winding
							  

                              freq           v(3,5)      i(vi1)      
                              6.000E+01     9.962E-01     9.962E-04    Secondary winding
                         

What we cover here is a device that steps voltage down by a factor of ten and current up by a factor of ten:

Turns ratio of 10:1 yields 10:1 primary:secondary voltage ratio and 1:10 primary:secondary current ratio.

This is a very useful device, definitely. With it, we can simply multiply or divide voltage and current in AC circuits. Certainly, the transformer has made long-distance transmission of electric power a practical truth, as AC voltage can be "stepped up" and current "stepped down" for reduced wire resistance power losses along power lines connecting generating stations with loads. At either end (both the generator and at the loads), voltage levels are reduced by transformers for safer operation and less pricey equipment. A transformer that increase voltage from primary to secondary (more secondary winding turns than primary winding turns) is called a step up transformer. On the other hand, a transformer designed to do just the opposite is called a step down transformer.

Let's revisit a photograph shown in the previous section:

Transformer example showing primary and secondary windings is a few inches tall (approximately 10 cm).

This is a step-down transformer, as evidence by the high turn count of the primary winding and the low turn count of the secondary. As a step down unit, these transformers convert high voltage, low current power into low voltage, high current power. The larger gauge wire used in the secondary winding is required due to the increase in current. The primary winding, which doesn't have to conduct as much current, can be made of smaller-gauge wire.

In case you were wondering, it is probable to operate either of these transformer types backwards (powering the secondary winding with an AC source and letting the primary winding power a load) to make the opposite function: a step up can function as a step down and visa versa. Though, as we know the efficient operation of a transformer requires that the individual winding inductances be engineered for specific operating ranges of voltage and current, so if a transformer is to be used "backwards" like this it must be employed within the original design parameters of voltage and current for each winding, lest it prove to be inefficient (or lest it be damaged by excessive voltage or current!).

Transformers are often constructed in such a way that it is not clear which wires lead to the primary winding and which lead to the secondary. One principle used in the electric power industry to help alleviate confusion is the use of "H" designations for the higher voltage winding (the primary winding in a step-down unit; the secondary winding in a step up) and "X" designations for the lower-voltage winding. Thus, a simple power transformer will have wires labeled "H1", "H2", "X1", and "X2". There is generally significance to the numbering of the wires (H1 versus H2, etc.)

The fact that voltage and current get "stepped" in opposite directions (one up, the other down) makes perfect sense when you recall that power is equal to voltage times current, and recognize that transformers cannot produce power, only convert it. Any device that could output more power than it took in would violate the Law of Energy Conservation in physics, that is the energy cannot be created or destroyed, only converted. As with the initial transformer example we looked at, power transfer efficiency is very good from the primary to the secondary sides of the device.

The practical meaning of this is made more apparent when an alternative is considered: before the advent of efficient transformers, voltage/current level conversion could only be achieved during the use of motor/generator sets. A drawing of a motor/generator set reveals the essential principle involved:

Motor generator illustrates the fundamental principle of the transformer.

In such a machine, a motor is automatically coupled to a generator, the generator designed to produce the desired levels of voltage and current at the rotating speed of the motor. While both motors and generators are quite efficient devices, the use of both in this fashion compounds their inefficiencies so that the overall efficiency is in the range of 90% or less. Moreover, because motor/generator sets obviously require moving parts, mechanical wear and balance are factors influencing both service life and performance. Transformers, on the other hand, are able to convert levels of AC voltage and current at very high efficiencies with no moving parts, making possible the extensive distribution and use of electric power we take for granted.

In all fairness it should be noted that motor/generator sets have not necessarily been obsoletes by transformers for all applications. While transformers are obviously superior over motor/generator sets for AC voltage and current level conversion, they cannot convert one frequency of AC power to another, or (by themselves) convert DC to AC or visa versa. Motor/generator sets can do all these things with relative simplicity, albeit with the limitations of efficiency and mechanical factors previously described. Motor/generator sets also have the distinctive property of kinetic energy storage: that is, if the motor's power supply is momentarily interrupted for any reason, its angular momentum (the inertia of that rotating mass) will maintain rotation of the generator for a short duration, thus isolating any loads powered by the generator from "glitches" in the main power system.

Looking closely at the numbers in the SPICE analysis, we should see a connection between the transformer's ratio and the two inductances. Observe how the primary inductor (l1) has 100 times more inductance than the secondary inductor (10000 H versus 100 H), and that the measured voltage step-down ratio was 10 to 1. The winding with other inductance will have higher voltage and less current than the other. Since the two inductors are wound around the same core material in the transformer (for the most well-organized magnetic coupling between the two), the parameters affecting inductance for the two coils are the same except for the number of turns in each coil. If we take one more look at our inductance formula, we see that inductance is proportional to the square of the number of coil turns:

So, it should be obvious that our two inductors in the last SPICE transformer example circuit -- with inductance ratios of 100:1 -- should have coil turn ratios of 10:1, because 10 squared equals 100. This works out to be the same ratio we initiate between primary and secondary voltages and currents (10:1), so we can say as a rule that the voltage and current transformation ratio is equal to the ratio of winding turns between primary and secondary.

The step up/step down result of coil turn ratios in a transformer (Figure above) is corresponding to gear tooth ratios in mechanical gear systems, transforming values of speed and torque in much the same way: (Figure below)

Torque reducing gear train steps torque down, when stepping speed up.

Step up and step down transformers for power distribution purposes can be gigantic in proportion to the power transformers before shown, some units standing as tall as a home. The subsequent photograph shows a substation transformer standing about twelve feet tall: (Figure below)

Substation transformer.

EXAMINATION

Transformers “step up” or “step down” voltage according to the ratios of primary to secondary wire turns.

A transformer designed to raise voltage from primary to secondary is called a step up transformer. A transformer designed to decrease voltage from primary to secondary is called a step down transformer.

The transformation ratio of a transformer will be equivalent to the square root of its primary to secondary inductance (L) ratio.

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